Wear Plate Manufacturers in India

Wear plates are critical components in various industries, ensuring machinery durability and reducing downtime. They are designed to withstand extreme conditions such as abrasion, impact, and erosion. This article delves into the top wear plate manufacturers in India, with a special focus on Sachiya Steel International Private Limited, a leading name in the industry.

Leading Wear Plate Manufacturers in India

Sachiya Steel International Private Limited

Sachiya Steel International is renowned for producing high-quality wear plates that cater to diverse industrial needs. Their plates are known for their exceptional durability and performance, making them a preferred choice across various sectors.

Key Features:

• Superior Materials: Use of high-quality materials ensures high resistance to wear and tear.
• Advanced Manufacturing: State-of-the-art processes including open arc welding with flux-cored wire.
• Custom Solutions: Tailored overlay compositions to meet specific requirements.
• In-House Capabilities: Comprehensive in-house facilities for design, engineering, and testing.

Types of Wear Plates

1. Borodur Wear Plates

• Description: High C-Cr alloyed weld metal offering excellent abrasion resistance with mild impact.
• Applications: Pumps, mixer parts, tracks hoppers, pipes, impellers, conveyor screws, coal and cement mill tyres, and liners.
• Hardness: 56 – 62 HRC

2. Chromadur Wear Plates

• Description: High C-Cr alloyed stainless weld metal with superior abrasion resistance.
• Applications: Pumps, impeller screws, track hoppers, and bucket teeth.
• Hardness: 55 – 64 HRC

3. Colmodur HT Wear Plates

• Description: Highly alloyed C-Cr-Mo-Nb-W-V weld plate with extreme abrasion resistance at high temperatures.
• Applications: Blast furnace bells, fire grates, crushers, sinter wheel breakers, and smelter loading chutes.
• Hardness: 62 – 65 HRC

4. Colodur Wear Plates

• Description: High C-Cr-Nb alloyed weld metal with excellent resistance to extreme abrasion wear.
• Applications: Parts of coal mining equipment, steel industry, cement industry, and mineral industries.
• Hardness: 58 – 62 HRC

5. Erodur 801 Wear Plates

• Description: High alloyed deposit of Fe-C-Cr-Ni-B with excellent resistance to severe erosion and moderate impact.
• Applications: Hardfacing on parts of coal mining equipment, cement, steel, and mineral industries.
• Hardness: 60 – 67 HRC

6. Impactodur Wear Plates

• Description: High C-Si-Cr alloyed hardface weld deposit with moderate resistance to abrasion under high impact.
• Applications: Build-up of crusher parts, bucket teeth, and lips.
• Hardness: 48 – 55 HRC

7. Diffusion Cordiff TT 400 Wear Plates

• Description: Highly alloyed special metals for hardfacing parts subjected to extreme wear and impact.
• Applications: Screens, wear plates.
• Hardness: 48 – 58 HRC

Critical Wear Components

Sachiya Steel’s wear plates are integral to numerous critical components across industries, ensuring enhanced durability and reduced downtime. These include:

• Grizzly Bars: Used in the steel industry to handle red hot sinter, enhancing life span by 300%.
• Guide Vanes: Critical in cement plant separators for directing the material flow.
• Rotor Wheels and Bearing Arrangements: Essential for cement plant separators, ensuring smooth and efficient operation.
• Grit Cones and Separator Parts: Offering superior wear resistance and longevity in harsh environments.

Why Choose Sachiya Steel International Private Limited?

Sachiya Steel stands out due to its commitment to quality and innovation. Our wear plates are designed to deliver superior performance and longevity, reducing maintenance costs and downtime. Here are some reasons to choose Sachiya Steel:

• Innovative Solutions: Custom overlay compositions developed by an expert R&D team.
• High-Quality Standards: In-house facilities for comprehensive testing and quality assurance.
• Customer-Centric Approach: Solutions tailored to meet specific industrial needs.

Wear plates are indispensable in industries where machinery is exposed to severe wear conditions. Choosing the right manufacturer is crucial to ensure the longevity and efficiency of your equipment. Sachiya Steel International Private Limited, with its innovative solutions and high-quality products, is a leader in the field, offering reliable and durable wear plates to meet your industrial needs.