Socket Weld Fittings

Socket Weld Ball Valves | Sachiya Steel International

Socket Weld Ball Valves | Sachiya Steel International

Socket weld ball valves are integral components in high-pressure and high-temperature piping systems, offering reliable and leak-tight connections. These valves are widely used across industries such as oil and gas, chemical processing, power generation, and water treatment. At Sachiya Steel International, we pride ourselves on being India’s leading manufacturer and exporter of premium socket weld ball valves, including 3-piece and stainless steel variants.


What is a Socket Weld Ball Valve?

A socket weld ball valve features a socket weld end connection, where the pipe is inserted into a recessed area of the valve and welded into place. This design ensures a strong, leak-proof joint, making it suitable for high-pressure and high-temperature applications. The valve operates using a spherical ball with a hole through its center, which rotates to control the flow of fluids.


Types of Socket Weld Ball Valves

Socket weld ball valves come in various designs to suit different applications:

  1. 2-Piece Socket Weld Ball Valve
    This valve consists of two main components: the valve body and the end caps. It offers a compact design and is suitable for smaller diameter pipes. However, maintenance can be challenging as the entire valve needs to be removed from the pipeline for servicing.

  2. 3-Piece Socket Weld Ball Valve
    Featuring a modular design with three components—the valve body and two end caps—this valve allows for easy disassembly and maintenance without disturbing the pipe alignment. It’s ideal for applications requiring frequent inspections or servicing.

  3. Full-Bore Socket Weld Ball Valve
    Also known as a full-port valve, it has a ball with a hole that matches the internal diameter of the pipe. This design minimizes flow resistance and pressure drop, making it suitable for applications where maximum flow capacity is essential.

  4. Reduced-Bore Socket Weld Ball Valve
    In this valve, the ball has a smaller hole, reducing the internal diameter compared to the pipe. While this design restricts flow, it allows for a more compact valve size and is often used in applications where space is limited.

  5. Two-Way Socket Weld Ball Valve
    The most common type, it has two ports: one for the inlet and one for the outlet. It’s typically used for simple on/off control applications.

  6. Three-Way Socket Weld Ball Valve
    This valve has three ports, allowing it to divert or mix fluid flow from one line to another. It’s commonly used in more complex systems requiring flow diversion or mixing.

  7. V-Port Socket Weld Ball Valve
    Featuring a ball with a “V” shaped notch, this valve provides precise flow control and is typically used in throttling applications where accurate modulation of fluid flow is necessary.

Socket Weld Ball Valves Sachiya Steel International


Technical Specifications

When selecting a socket weld ball valve, consider the following technical specifications:

  • Material Construction: Common materials include stainless steel (e.g., SS304, SS316), carbon steel, and alloy steel.

  • Pressure Rating: Valves are available in various pressure classes, such as Class 150, Class 300, and Class 600, indicating their ability to withstand different pressure levels.

  • Temperature Range: Depending on the material, valves can operate in temperature ranges from -20°C to 200°C.

  • Size Range: Socket weld ball valves are available in sizes ranging from 1/4 inch to 4 inches.

  • End Connections: Socket weld ends conforming to standards like ASME B16.11.

  • Ball Type: Full-bore or reduced-bore designs, depending on flow requirements.

  • Valve Type: Two-way, three-way, or multi-port configurations.

  • Body Design: 2-piece or 3-piece designs for ease of maintenance.


Applications

Socket weld ball valves are utilized in various industries due to their durability and reliability:

  • Oil and Gas: For controlling the flow of oil, gas, and other fluids in high-pressure systems.

  • Chemical Processing: In reactors and pipelines for the precise control of chemicals.

  • Water Treatment: Regulating water flow in treatment plants.

  • Pharmaceuticals: Handling liquids and gases in pharmaceutical production processes.

  • Power Generation: Controlling steam and water flow in power plants.


Advantages of Socket Weld Ball Valves

  • High Pressure and Temperature Resistance: Suitable for systems operating under high-pressure and high-temperature conditions.

  • Leak-Tight Seal: The socket weld connection ensures a leak-tight seal, preventing any fluid leakage.

  • Compact Design: Ideal for installations in tight or confined spaces.

  • Corrosion Resistance: Stainless steel variants offer excellent resistance to corrosion.

  • Ease of Maintenance: Particularly the 3-piece design allows for quick inspections and repairs.


Why Choose Sachiya Steel International?

As India’s leading manufacturer and exporter of socket weld ball valves, Sachiya Steel International offers:

  • Superior Quality: Manufactured using top-grade materials to ensure longevity and resistance to harsh environments.

  • Global Reach: Successfully exported to over 50 countries, including the US, UK, UAE, and European nations.

  • Customization: Tailored solutions to meet specific customer requirements.

  • Competitive Pricing: Offering the best value for high-quality valves.

  • On-Time Delivery: Ensuring timely delivery of all orders.


Conclusion

Socket weld ball valves are essential components in industrial piping systems, providing reliable performance and efficient fluid control. Whether you need a 3-piece socket weld ball valve, a stainless steel socket weld valve, or a standard socket valve, Sachiya Steel International offers a wide selection of top-quality products to meet your needs.

By |2025-06-25T13:35:04+05:30June 25th, 2025|Socket Weld Fittings|

SMO 254 Socket Weld Fittings Manufacturers In India

Sachiya Steel International is one of the Leading Manufacturer And Exporter of High Quality SMO 254 Socket Weld Fittings, which is an austenite steel. SMO 254 Forged Socket Weld Elbow Fittings offered feature high finish strength in comparison to 316L and 317L austenitic stainless steel as well as superior ductility and impact strength. Further, SMO 254 Forged Socket Weld Tee Fittings also come with higher resistance to abrasion, erosion as well as resistance to crevice corrosion in seawater. Even highly alloyed stainless steels such as SMO 254 Forged Socket Weld Cap Fittings have limited applicability in environments which have halide ions, e.g. chloride, bromide and fluoride solutions.

SMO 254 Socket Weld Fittings

It is for this reason that SMO 254 Forged Socket Weld Coupling Fittings has often been necessary to use such expensive materials such as nickel based alloys or titanium for these environments.  SMO 254 Forged Socket Weld Cross Fittings was developed with a view of offering a less expensive alternative to the conventional pricier alloys. With its high nitrogen content SMO 254 Forged Socket Weld Union Fittings has higher mechanical strength than most other austenitic stainless steels.

Similar to these, SMO 254 Forged Socket Weld Plug Fittings is characterized by high ductility and impact strength as well as good weldability. Some of the other properties of SMO 254 Forged Socket Weld Lateral Tee Fittings include high resistance to stress corrosion cracking, good resistance to erosion corrosion, low magnetic permeability and others.

SMO 254 Socket weld Fittings Specifications

Specifications : ASTM B564 & ASME B564
Size : 1/8” NB to 4” NB (Socket weld & Screwed-Threaded)
Standards
: ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Class : 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
Type : Socket weld Fittings

SMO 254 Forged Socket weld Fittings Chemical Composition

Grade Ni Cr Mo Cu N C Mn Si P S
SMO 254 17.5-18.5 19.5-20.5  6-6.5 0.5-1 0.18-0.22 0.02 1 .08 0.03 0.01

SMO 254 Socket weld Fitting Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
 8.0 g/cm3 1320-1390 ℃ 650 300  35 %

Equivalent Grades for 254 SMO Forged Socket weld Fittings

STANDARD WERKSTOFF NR. UNS SIS AFNOR EN
SMO 254 1.4547 S31254 2378 Z1 CNDU 20.18.06Az X1CrNiMoCuN20-18-7

SMO 254 Forged Socket weld Fittings Application Industries

  • Off-Shore Oil Drilling Companies
  • Power Generation
  • Petrochemicals
  • Gas Processing
  • Specialty Chemicals
  • Pharmaceuticals
  • Pharmaceutical Equipment
  • Chemical Equipment
  • Sea Water Equipment
  • Heat Exchangers
  • Condensers
  • Pulp and Paper Industry

SMO 254 Forged Socket weld Fittings Test Certificates

We at Sachiya Steel International provide Manufacturer TC (Test Certificate) in accordance to EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report. We also provide Standard certificates like EN 10204 3.1 and additional requirement like. NACE MR 01075. FERRIT CONTENT as per norms if requested by clients.

• EN 10204/3.1B,
• Raw Materials Certificate
• 100% Radiography Test Report
• Third Party Inspection Report, etc

Material Testing

We at Sachiya Steel International ensure that all our materials go through strict quality tests before dispatching them to our clients.

• Mechanical Testing Such as Tensile of Area
• Hardness Test
• Chemical Analysis – Spectro Analysis
• Positive Material Identification – PMI Testing
• Flattening Test
• Micro and Macro Test
• Pitting Resistance Test
• Flaring Test
• Intergranular Corrosion (IGC) Test

Documentation

• Commercial Invoice which includes HS Code
• Packing List including net weight and gross weight, number of boxes, Marks and Numbers
• Certificate of Origin legalized/attested by Chamber of Commerce or Embassy
• Fumigation Certificates
• Raw Material Test Reports
• Material Traceability Records
• Quality Assurance Plan (QAP)
• Heat Treatment Charts
• Test Certificates certifying NACE MR0103, NACE MR0175
• Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2
• Guarantee Letter
• NABL approved Laboratory Test Reports
• Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
• Form A for the purposes of the Generalized System of Preferences (GSP)

By |2024-02-07T11:23:59+05:30October 26th, 2021|Socket Weld Fittings|

Copper Socket Weld Fittings Manufacturers In India

Sachiya Steel International is one of the Leading Manufacturer And Exporter of High Quality Copper Socket Weld Fittings, which are precisely – engineered by our experts using high quality steel, which are in fact made from the reliable experts of the market. We are one of the topmost known trusted names in market that offer these Copper Socket Weld Elbow Fittings, where we have been able to meet varied requirements of patrons in prompt manner. The Air Conditioning Copper Socket Weld Tee Fittings that we manufacture are extensively used in Air conditioning systems. We are passionately engaged in offering an extensive range of these Copper Socket Weld Cap Fittings, which are manufactured from optimum quality material in complete compliance with international quality standards.

Copper Socket Weld Fittings

According to the requirements of our customers, we are involved in offering a fine quality Copper Socket Weld Coupling Fittings. Having vast experience in this domain, we are engaged in offering these elegantly designed Copper Socket Weld Cross Fittings in the market. Our Copper Socket Weld Union Fittings are often used for Writing Instrument, CNG / LPG Kit Industries, Water Lines, Plumbing & Home Application office Accessories & etc.

These Copper Socket Weld Plug Fittings are also used for Sanitation, Hot and Cold Water, Industrial & Medical Gas Transportation, Various Engineering, where further we are also engaged in providing HVAC Installation Work and Ducting Work to our valuable clients.

Copper Socket weld Fittings Specifications

Specifications : ASTM B62 & ASME B62
Size : 1/8” NB to 4” NB (Socket weld & Screwed-Threaded)
Standards
: ASME 16.15, MSS SP-79, 83, 95, 97, BS 3799
Class : 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
Type : Socket weld Fittings

Copper Forged Socket weld Fittings Chemical Composition

Standard Copper NO. Chemical Composition Mechanical Properties
CU% P% Temper Tensile strength (Mpa) Elongation (%) Average Grain Size (mm)
ASTM
B280/68
C12200 >99.9 0.015 to 0.040 >60 >205 >40 >0.040
>50 >245

Copper Forged Socket weld Fittings Application Industries

  • Off-Shore Oil Drilling Companies
  • Power Generation
  • Petrochemicals
  • Gas Processing
  • Specialty Chemicals
  • Pharmaceuticals
  • Pharmaceutical Equipment
  • Chemical Equipment
  • Sea Water Equipment
  • Heat Exchangers
  • Condensers
  • Pulp and Paper Industry

Copper Forged Socket weld Fittings Test Certificates

We at Sachiya Steel International provide Manufacturer TC (Test Certificate) in accordance to EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report. We also provide Standard certificates like EN 10204 3.1 and additional requirement like. NACE MR 01075. FERRIT CONTENT as per norms if requested by clients.

• EN 10204/3.1B,
• Raw Materials Certificate
• 100% Radiography Test Report
• Third Party Inspection Report, etc

Material Testing

We at Sachiya Steel International ensure that all our materials go through strict quality tests before dispatching them to our clients.

• Mechanical Testing Such as Tensile of Area
• Hardness Test
• Chemical Analysis – Spectro Analysis
• Positive Material Identification – PMI Testing
• Flattening Test
• Micro and Macro Test
• Pitting Resistance Test
• Flaring Test
• Intergranular Corrosion (IGC) Test

Documentation

• Commercial Invoice which includes HS Code
• Packing List including net weight and gross weight, number of boxes, Marks and Numbers
• Certificate of Origin legalized/attested by Chamber of Commerce or Embassy
• Fumigation Certificates
• Raw Material Test Reports
• Material Traceability Records
• Quality Assurance Plan (QAP)
• Heat Treatment Charts
• Test Certificates certifying NACE MR0103, NACE MR0175
• Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2
• Guarantee Letter
• NABL approved Laboratory Test Reports
• Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
• Form A for the purposes of the Generalized System of Preferences (GSP)

By |2024-02-07T11:26:41+05:30October 26th, 2021|Socket Weld Fittings|
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