Flanges

Flange Manufacturer In India

Regarding finding a reliable and reputable flange manufacturer in India, Sachiya Steel International stands out as a leading player. With an unwavering commitment to quality, precision, and customer satisfaction, Sachiya Steel International has emerged as a trusted name for superior stainless steel (SS) flanges. As a one-stop destination for all your flange requirements, they offer an extensive range of products that cater to diverse industrial needs. In this article, we will explore the expertise, experience, and exceptional services Sachiya Steel International provides in the realm of flange manufacturing.

Flange Manufacturer in India: Sachiya Steel International

Sachiya Steel International, a renowned flange manufacturer in India, specializes in producing high-quality stainless steel flanges. With an emphasis on precision engineering and adherence to international standards, Sachiya Steel International has earned a formidable reputation in the industry.

Flanges Specifications

Size Range 1/2 NPS to 40 NPS (15 NB to 1000 NB)
Class 150#, 300#, 400#, 600#, 900#, 1500#, 2500#, PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100
Grades F-304, 304L, 304H, 304N, 304LN, 316, 316L, 316H, 316Ti, 316N, 316LN, 310, 317, 317L, 321, 321H, 347, 347H, 904L


F-51, 53, 55, 60, 68

Specifications ASTM, ASME, DIN EN
Type SO, WN, SW, BL, THRD, Lap Joint, Orifice Type, Reducing Flanges, Spectacle Blind
Face RF, FF, RTJ, T&G
Applications
  • Pipeline engineering
  • Marine industry
  • Power industry
  • Oil & gas industry
  • Waste water management
  • Aerospace
  • Plant engineering
  • Chemical industry
  • Food processing

Expertise in SS Flange Manufacturing

Sachiya Steel International possesses extensive expertise in manufacturing stainless steel flanges, enabling them to deliver products of unmatched quality. Their team of skilled professionals combines years of experience with advanced production techniques to create flanges that meet the most stringent requirements.

Comprehensive Range of SS Flanges

flange manufacturer in India

        flange manufacturer in India

Sachiya Steel International offers a comprehensive range of stainless steel flanges for diverse industry applications. Their product catalog includes:

  1. Weld Neck Flanges: These flanges provide a secure connection and are widely used in high-pressure applications.
  2. Slip-On Flanges: Ideal for low-pressure systems, slip-on flanges are easy to install and cost-effective.
  3. Blind Flanges: Designed to seal the end of a pipe, blind flanges are commonly used in piping systems with no requirement for regular inspection.
  4. Socket Weld Flanges: Known for their durability and easy installation, socket weld flanges are commonly used in small-bore piping systems.
  5. Lap Joint Flanges: These flanges are used with stub ends for easy dismantling and alignment of bolt holes.
  6. Threaded Flanges: Threaded flanges are used in low-pressure applications and can be easily assembled without welding.
  7. Orifice Flanges: These flanges are specifically designed for orifice plate assemblies used in flow measurement systems.
  8. Spectacle Blind Flanges: Spectacle blind flanges combine a blind flange and a spacer ring, commonly used in pipeline maintenance.

Quality Assurance and Certifications

Sachiya Steel International is committed to delivering flanges that meet the highest quality standards. Their manufacturing processes are certified and comply with globally recognized certifications such as ISO 9001:2015. This ensures that customers receive products that are not only reliable but also conform to industry benchmarks.

Customization and Tailored Solutions

Understanding that each customer’s requirements may vary, Sachiya Steel International offers customized flange solutions. They can fulfill individual needs and provide tailor-made solutions, from specific dimensions and materials to unique designs. This level of customization sets them apart from other flange manufacturers in India.

FAQs (Frequently Asked Questions)

Q: What are the advantages of choosing Sachiya Steel International as a flange manufacturer in India?

A: Sachiya Steel International offers many advantages, including expertise in SS flange manufacturing, a comprehensive product range, adherence to quality standards, and the ability to provide customized solutions.

Q: What materials are used in the production of SS flanges?

A: Sachiya Steel International primarily uses stainless steel alloys such as SS 304, SS 316, SS 321, and SS 347 for manufacturing their flanges. These materials offer excellent corrosion resistance and durability.

Q: Can Sachiya Steel International provide flanges in non-standard dimensions?

A: Yes, Sachiya Steel International specializes in providing flanges with non-standard dimensions. They can accommodate specific size requirements as per the customer’s specifications.

Q: Are Sachiya Steel International’s flanges compliant with industry standards?

A: Yes, Sachiya Steel International’s flanges comply with international standards such as ASTM, ASME, ANSI, and DIN, ensuring that customers receive products of exceptional quality.

Q: How does Sachiya Steel International ensure product quality?

A: Sachiya Steel International follows a rigorous quality assurance process, including material testing, dimensional inspections, and documentation control. They have certifications such as ISO 9001:2015 to validate their commitment to quality.

Q: Does Sachiya Steel International offer packaging and shipping services?

A: Yes, Sachiya Steel International provides reliable packaging and shipping services to ensure the safe delivery of their flanges to customers worldwide. They use appropriate packaging materials to protect the products during transit.

Conclusion

Sachiya Steel International, a prominent flange manufacturer in India, has established itself as a trusted provider of high-quality stainless steel flanges. Their expertise, comprehensive range of products, commitment to quality, and ability to offer customized solutions make them a preferred choice for global industries. Whether you require flanges for high-pressure systems, low-pressure applications, or unique dimensions, Sachiya Steel International can meet your needs with precision and excellence.

By |2023-07-20T11:34:05+05:30July 20th, 2023|Flanges|

Weld Neck Flange Manufacturers

 

Sachiya Steel International is One Of The Leading Manufacturer, Supplier and Exporter of high Quality Weld Neck Flanges. Weld Neck Flanges are usually used in high pressure systems and are suitable for cold or hot temperatures. Also, we can produce as per your drawings and specifications. An ANSI class is a designation kept by a set of specifications or standards, that is meant to convey both the pressure as well as temperature ratings of pipe flanges. In its denotation, the word Class is mentioned after a by dimensionless number. This includes Class 150, 300, 400, Weld Neck Flange Class 600, 900, 1500, and 2500.

Weld Neck Flanges

    Weld Neck Flanges

Flanges are structural systems used to connect pipes, tubes, valves in a piping system. A Weld Neck Flange is made up of a long tapered hub or bore. These flanges possess superior strength and enhanced hardness. They are widely used in high as well as low pressure and temperature applications. The long tapered hub of the Wnrf Flange gives the pipes structural support during rigorous and extreme movement of pipes within the system. Apart from this, flanges also help in low cycle fatigue, which is caused due to extension of the line. The Stainless Steel Weld Neck Flange is highly resistant to all forms of corrosion and oxidation mediums. These flanges possess superior tensile and yield strength. They can be easily machined or elongated. We are the top Weld neck flanges manufacturers in India. Our institution aims to produce the best products, which are available for all at reasonable prices.

A Carbon Steel Weld Neck Flange is designed with a higher concentration of carbon. Due to the presence of excess carbon, these flanges possess enhanced strength and ductility. They also have a low melting point. In the Weld Neck Pipe Flanges, the flange provides a leakproof sealing to the piping system. The inside diameter of these flanges is bored to match the mating of the pipe. This allows for low turbulence and a smooth flow of fluids or gases. A Raised Face Weld Neck Flange has a raised surface above the welding area, which is designed to reduce the surface area on the seal. This helps put pressure on the flange joint to create a strong joint. In the Flat Face Weld Neck Flange, the top surface is machined down to make it completely flat. These flanges are not affected by the bending pressure, which breaks or destroys some flanges when they are bolted or torqued. A Reducing Weld Neck Flange is mostly used in piping systems where there is a requirement to join pipes of different sizes together. These flanges can also be employed to reduce the diameter of the pipe. The Long Weld Neck Flange is a preferred choice in volatile and hostile environments. These flanges are widely used in petroleum, oil, gas, and chemical processing refineries. We are amongst the few Long Weld Neck Flange manufacturers who make use of the best raw materials and latest technology to manufacture all our products.

The Rtj Weld Neck Flange is used in systems where a metal-to-metal seal is required. These high-integrity sealing flanges can withstand high pressures and temperatures above 700-800 degrees. A Weld Neck Orifice Flange is installed in pipelines to check the flow rate of either fluids or gases in a pipeline. All our products can be easily customized in different chemical make-up, shapes, and sizes as per the requirements of our clients. If you have any queries or want to know more about our Welding Neck Flange, contact us for more information.

Sachiya Steel International Is One of The Leading Manufacturer And Exporter Of High Quality Carbon Steel Weld Neck Flange in RF FF Rtj Face, check SS Long Weld Neck Flange dimensions in mm and pressure class

Weld Neck Flanges Specifications

Weld Neck Flanges Standards ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092
ASME B16.5 Weld Neck Flanges Size Chart 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000
Weld Neck Flanges Pressure Calculation in DIN 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 Weld Neck Flanges
Weld Neck Flanges Pressure Rating ANSI Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS Weld Neck Flanges
UNI 6Bar 10Bar 16Bar 25Bar 40Bar Weld Neck Flanges
JIS 5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K Weld Neck Flanges
Coating Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized Weld Neck Flanges
EN 6Bar 10Bar 16Bar 25Bar 40Bar Weld Neck Flanges
Test Certificates EN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc
Most common types of Weld Neck Flanges Forged / Threaded / Screwed / Plate
Connect Type/ Flange Face Type Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove
Production technique
  • Forged, Heat treated and machined
Test Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector
Special design As per your drawing

AS, ANSI, BS, DIN and JIS
15 NB (1/2″) to 200 NB (8″)

Equal and Reducing Configurations

Origin Indian / West Europe / Japan / USA / Korean
Equipment Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc
Weld Neck Flanges Uses & application
  • Bitumen upgraders.
  • Heavy oil refineries.
  • Nuclear power (mostly seamless).
  • Petrochemicals and acids.
Manufacturer of ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc.
Weld Neck Flanges: -BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI Flange

  • B.S: BS4504 , BS3293, BS1560, BS10
  • AS 2129: Table D; Table E; Table H
  • ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings
  • ANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48
  • ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48
  • American standard (ANSI)
  • German (DIN)
  • British standard (BS)
  • DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 Weld Neck Flanges
  • The other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276
Export to Saudi Arabia, Peru, Egypt, Indonesia, Brazil, Spain, USA, Canada, Ukraine, Singapore, Thailand, Oman, Ireland, Korea, Iran, India, Dubai
Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175

WELD NECK FLANGES MATERIAL & GRADES :

Stainless Steel Weld Neck Flanges : ASTM A182, A240 F 304, 304L, 304H, 316, 316L, 316Ti, 310, 310S, 321, 321H, 317, 347, 347H, 904L

Carbon Steel Weld Neck Flanges : ASTM / ASME A/SA 105 ASTM / ASME A 350 , ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52, F60, F65, F70

Alloy Steel Weld Neck Flanges : ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91

Duplex Steel Weld Neck Flanges : ASTM / ASME A/SA 182 F 44, F 45, F51, F 53, F 55, F 60, F 61

Super Duplex Weld Neck Flanges : ASTM / ASME A/SA 182, A240 F 44, F 45, F51, F 53, F 55, F 60, F 61

Nickel Alloy Weld Neck Flanges : Nickel 200 (UNS No. N02200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020), Titanium (Grade I & II)

Copper Alloy Weld Neck Flanges : UNS No. C10100, 10200, 10300, 10800, 12000, 12200, 70600, 71500, UNS No. C 70600 (Cu -Ni- 90/10), C 71500 (Cu-Ni-70/30)

Low Temperature Carbon Steel Weld Neck Flanges : ASTM A350, LF2, LF3

Weld Neck Flanges Price List

Weld Neck Flange type
Weld Neck Flange Price in India
Weld Neck Flange Price in USD
Weld Neck Flange Price in UAE Dirham
Stainless Steel Weld Neck Flange
INR 1540.61 / Kg
USD $ 10.45 /Kg
AED 72.46 UAE Dirham
Carbon steel Weld neck flanges
INR 5270.01 / Kg
USD $ 65.89 /Kg
AED 258.76 UAE Dirham
Alloy steel Weld neck flanges
INR 4544.14 / Kg
USD $ 55.36 /Kg
AED 230.08 UAE Dirham
ANSI b16 5 Weld neck flanges
INR 5255.01 / Kg
USD $ 65.56 /Kg
AED 220.08 UAE Dirham
ASME b16.47 Weld neck flanges
INR 6649.87 / Kg
USD $ 75.56 /Kg
AED 341.01 UAE Dirham

 

Stainless Steel Weld Neck Flange Dimension chart

Welding Neck Flange Bores
Nominal Pipe Size
(inches)
Outside Diameter
(inches)
Inside Diameter (inches)
Light Wall 1) Schedule 20 Schedule 30 Standard Wall Schedule 40 Schedule 60
1/2 0.840 0.674 0.622 0.622
3/4 1.050 0.884 0.824 0.824
1 1.315 1.097 1.049 1.049
1 1/4 1.660 1.442 1.380 1.380
1 1/2 1.900 1.682 1.610 1.610
2 2.375 2.157 2.067 2.067
2 1/2 2.875 2.635 2.469 2.469
3 3.500 3.260 3.068 3.068
3 1/2 4.000 3.760 3.548 3.548
4 4.500 4.260 4.026 4.026
5 5.563 5.295 5.047 5.047
6 6.625 6.357 6.065 6.065
8 8.625 8.329 8.125 8.071 7.981 7.981 7.813
10 10.750 10.420 10.250 10.136 10.020 10.020 9.750
12 12.750 12.390 12.250 12.090 12.000 11.938 11.626
14 14.000 13.500 13.376 13.250 13.250 13.124 12.812
16 16.000 15.500 15.376 15.250 15.250 15.000 14.688
18 18.000 17.500 17.376 17.124 17.250 16.876 16.500
20 20.000