efw pipe manufacturers in india

EFW Pipe Manufacturers In India

EFW Pipe Manufacturers In India

Sachiya Steel International Private Limited is India’s leading manufacturer of Electric Fusion Welded (EFW) pipes. Renowned for our excellence and dedication to quality, Sachiya offers an expansive range of EFW pipes to meet the diverse needs of various industries. Our state-of-the-art manufacturing facilities and stringent quality control measures guarantee products of only the highest standards.

Specifications of EFW Pipes

EFW pipes are produced by welding the edges of steel plates or coils to form a cylindrical shape. This method ensures a strong and durable pipe suitable for various applications. Here are the key specifications:

  • Standards: ASTM, ASME, API, DIN, EN
  • Sizes: 1/8″ NB to 24″ NB
  • Schedules: SCH 10 to SCH XXS
  • Thickness: 0.5 mm to 25 mm
  • Length: Single Random, Double Random, and Custom Lengths
  • End: Plain End, Beveled End, Threaded

Chemical and Mechanical Properties

EFW pipes are manufactured using various grades of steel, each with specific chemical and mechanical properties. Below are the details for common grades:

Chemical Composition (%)

Grade C Mn P S Si Ni Cr Mo
304/304L 0.08 2 0.045 0.03 1 8.00-10.5 18.00-20.00
316/316L 0.08 2 0.045 0.03 1 10.00-14.00 16.00-18.00 2.00-3.00
321 0.08 2 0.045 0.03 1 9.00-12.00 17.00-19.00

Mechanical Properties

Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
304/304L 515-750 205 40
316/316L 515-750 205 40
321 515-750 205 40

Pipe Size and Weight Chart

The dimensions and weight of EFW pipes vary significantly, influencing their suitability for different applications. Below is a detailed chart of pipe sizes and corresponding weights:

Nominal Pipe Size (inches) Outer Diameter (mm) Wall Thickness (mm) Weight (kg/m)
1/8″ 10.3 1.73 0.38
1/4″ 13.7 2.24 0.68
3/8″ 17.1 2.31 0.88
1/2″ 21.3 2.77 1.27
3/4″ 26.7 2.87 1.68
1″ 33.4 3.38 2.45
1 1/4″ 42.2 3.56 3.38
1 1/2″ 48.3 3.68 4.05
2″ 60.3 3.91 5.44
2 1/2″ 73 5.16 8.63
3″ 88.9 5.49 11.29
4″ 114.3 6.02 15
5″ 141.3 6.55 19.65
6″ 168.3 7.11 24.97
8″ 219.1 8.18 37.48
10″ 273.1 9.27 54.99
12″ 323.9 9.53 63.29
14″ 355.6 9.53 69.27
16″ 406.4 9.53 79.68
18″ 457 9.53 90.02
20″ 508 9.53 100.36
24″ 610 9.53 121.02

Pricing Chart for EFW Pipes

Understanding the pricing structure is crucial for budgeting and planning. The cost of EFW pipes is influenced by factors such as size, grade, and order quantity. Below is an indicative pricing chart (per meter):

Size (inches) Grade Price (INR)
1/2″ 304/304L 150
1″ 316/316L 300
2″ 321 450
4″ 304/304L 700
6″ 316/316L 1050
8″ 321 1400

Grade and Equivalent Grade Table

Selecting the right material grade is essential for ensuring compatibility with various standards and applications. Below is a comparison of different grades across various international standards:

ASTM/ASME DIN EN JIS
304/304L 1.4301/1.4307 X5CrNi18-10/X2CrNi18-9 SUS 304/SUS 304L
316/316L 1.4401/1.4404 X5CrNiMo17-12-2/X2CrNiMo17-12-2 SUS 316/SUS 316L
321 1.4541 X6CrNiTi18-10 SUS 321

Applications of EFW Pipes

EFW Pipe Manufacturers In India

EFW pipes have proven themselves indispensable across industries. Below are a few applications where EFW pipes have proven most useful:

  • Oil and Gas Industry

EFW pipes are widely utilized in the oil and gas sector for transporting oil, gas, and other fluids. Their ability to withstand high pressures and extreme environmental conditions makes them perfect for this sector.

  • Chemical Processing

EFW pipes are widely utilized in chemical plants for safely handling corrosive substances. Their resistance to corrosion and chemical reactions helps ensure longevity and reliability.

  • Power Generation

EFW pipes are commonly found in power plants for applications like boilers and heat exchangers, where their ability to withstand high temperatures and pressures are crucial.

  • Construction

EFW pipes are widely utilized in both structural applications and plumbing for building projects in the construction industry, due to their strength and durability, making them perfect for creating sturdy infrastructure.

  • Water Treatment

EFW pipes are widely utilized in water treatment plants to transport wastewater and potable water, providing maximum purity and safety to their supply chain. Their corrosion-resistance ensures its purity.

Packaging

Packaging our EFW pipes safely for our customers is of utmost importance, so we employ various packaging methods to safeguard our products during transit:

  • Bundles: Pipes can be wrapped together and protected using plastic netting to form bundles for easier transportation and installation.
  • Crates: Smaller pipes should be stored in sturdy wooden crates to protect from damage during shipping.
  • Pipe End Protection: Pipe ends are typically protected with caps to help prevent damage.
  • Labeling: Each package is labeled with relevant information such as size, grade, and batch number for easy identification.

Export Country List

Sachiya Steel International Private Limited is proud to serve a global clientele. We export our high-quality EFW pipes to numerous countries across different continents. Here is a list of some of the countries we export to:

Region Countries
Africa Nigeria, Egypt, South Africa, Kenya, Ghana, Tanzania
Europe Germany, France, United Kingdom, Italy, Spain, Netherlands
Asia Japan, China, South Korea, Singapore, Malaysia, Thailand
Americas United States, Canada, Brazil, Mexico, Argentina
Middle East United Arab Emirates, Saudi Arabia, Qatar, Kuwait, Oman

Why Choose Sachiya Steel International Private Limited

  • Quality Assurance

Quality Assurance at Sachiya Steel International is our number one priority. We adhere to stringent quality control measures that guarantee every product meets international standards, with in-house testing facilities and certification from recognized bodies ensuring only top quality products reach customers.

  • Custom Solutions

Each project has distinct needs. That is why our team works closely with clients to provide tailored solutions, tailored specifically to their sizes, lengths, and grades – to meet those exacting standards.

  • Competitive Pricing

We pride ourselves on offering cost-effective solutions at competitive pricing without sacrificing quality. Thanks to efficient manufacturing processes and strategic raw material sourcing, our solutions offer cost-cutting benefits to our customers.

  • Timely Delivery

At our company, our robust supply chain and efficient logistics enable us to guarantee timely deliveries of products across the world to all our clients without delay in project schedules or budget. Our dedication to punctuality ensures their projects don’t encounter delays during their schedules.

Sachiya Steel International Private Limited is your go-to source for premium EFW pipes. With our wide range of quality pipes at competitive pricing and outstanding service, clients around the globe turn to Sachiya Steel. Whether they need standard or customized solutions – Sachiya Steel’s experts and dedication ensure they receive only top quality products and services. Contact us now so you can experience what sets Sachiya Steel apart!

By |2024-07-15T15:51:19+05:30July 15th, 2024|Pipes|

Stainless Steel EFW Pipe Manufacturer In India

 

Sachiya Steel International Is One Of The Leading Manufacturer And Exporter Of High Quality EFW Pipes and Tubes which find application across diverse sectors. Stainless Steel EFW pipes are being formed by rolling plate and welding the seam. These Carbon Steel EFW tubes are time and again has tighter dimensional forbearances than seamless, and can be cheaper if manufactured in the same quantities. Sachiya Steel International offer these in different grades such as 304 EFW Pipes, 316 EFW Tubes, 321 EFW Pipes, 347 EFW Tubes, 410 EFW Pipes, and so on. It can be find in an extensive range of applications such as Oil & Gas, Chemical, Fertilizer, Refinery, Petrochemical, Power, Automotive, Bearing, Mechanical & Structural appliances. Our Alloy Steel EFW Pipes can be offered in made to order length sizes and shapes, and are available at market leading prices. These pipes and tubes can also be fabricated and machined to meet up the piping needs of our clients.

EFW Pipes and Tubes Specification

Specifications : ASTM, ASME

Dimensions : ASTM A-358, A-409, A-778, A-928, ASTM A671 / A672, ASTM A691

Thickness : 2.5mm – 20mm

Size : 4″ OD to 24″ OD

Length : Single Random, Double Random & Required Length, Cut length, Fix length, 100mm to 12mtr long.

Form : Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pan Cake Coils, Hydraulic Tubes

End : Plain End, Beveled End, Treaded

Type : EFW

 

EFW Pipes and Tubes Material & Grades :

Stainless Steel EFW Pipes & Tubes : ASTM A – 270, 249, 312, 269, 213, 268, 358 304, 304L, 316, 316L, 317L, 321, 316 Ti, 309, 310, 904L, 410, 420, 430, 431, 202, etc

Carbon Steel EFW Pipes & Tubes : ASTM A106, IS1239, IS3589, Api 5L, ASTM A106, IS1239, IS3589, Api 5L.

Alloy Steel EFW Pipes & Tubes : ASTM A691, ASME SA691, CM 65, CM 70, CM 75, CMSH 70, CMSH 75, STM A691 Grade 1CR Grade-12, 1.1/4CR Grade 11, 2.1/4CR Grade 22, 3CR Grade 21, 5CR Grade 5, 9CR Grade 9, Grade 91.

 

Stainless Steel EFW Pipe Size Range
  • Size: 1/8” – 36” NB, 1/4” – 36” OD
  • OD: 6.35 – 114.3 mm
  • Thickness : 0.8 – 12.7 mm
  • Length: up to 26 Meters
Stainless Steel EFW Welded Pipe Types
ASTM A312 TP304 EFW

ASTM A312 TP304 EFW

ASTM A312 TP304L EFW

ASTM A312 TP304L EFW

ASTM A312 TP316 EFW

ASTM A312 TP316 EFW

ASTM A312 TP316L EFW

ASTM A312 TP316L EFW

Why use x-rays welding for EFW Pipes?

Stainless steel and other metallic pipes are in use in many industries and applications. The metal pipes are made through various processes. There are hot rolling, cold drawing, electric resistance welding and electric fusion welding procedures. The electric fusion welding is done by heating up the metal in the electrode through electric fusion until it melts and then making up the pipe.

EFW Pipes

                EFW Pipes

Since the material is fully melted, pressurization is not required after the process. X ray welding is relatively new in the electric fusion welding technology. X-rays require special conditions to be used. So the room requirements are higher and costly with X-ray welding. But as a compliment, the X-rays focus on smaller spot with accuracy and can melt the metal faster. This allows the impacted zone to be as minimal as possible.

So the mechanical properties of the material remain intact for the most part. Usually with electric fusion welding there could be a small deformation of the pipes. With X-rays, the deformation is little to none. So the pipe does not need additional treatments in terms of wall thickness, absolute roughness or the shape. For these reasons, manufacturers are turning to X-ray welding for EFW Pipes.

Price of Pipe Sch 10s EFW 304/304l SS A312
  • US $4.00-$25.00 / kg
  • INR 250/ KGS

 

By |2022-09-08T12:50:12+05:30September 2nd, 2022|Pipes|
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